Keep
Moving
Your production does. Your process heat should too
Let’s Find the Right Solution for Your Process
Share your details and our team will connect with you to understand your requirements and explore the right thermal solution for your process.
Operational Priorites
Addressing the evolving priorities of automotive thermal operations
Managing Energy Costs
and Fuel Volatility
Optimising energy consumption and reducing exposure to fluctuating fuel costs across energy-intensive thermal processes.
Ensuring Consistent Process
Conditions
Maintaining precise temperature and humidity conditions across critical applications such as paint booths, pre-treatment and curing.
Improving Thermal
Energy Efficiency
Enhancing the efficiency of energy-intensive processes to optimise resource utilisation and improve overall plant performance.
Advancing towards Lower-Carbon
Operations
Reducing dependence on conventional fuels and lowering emissions while maintaining process reliability and production performance.
Building Flexibility Into Thermal
Operations
Adapting to changing energy sources, process loads and operating requirements while integrating with existing plant infrastructure.
Solution Mapping
Connecting Process Requirements with the Right Heat Pump Technology
Thermal solutions
designed around
your operational
priorities
Managing Energy Costs And Fuel Volatility
Thermax Solutions: Electric Heat Pump | Hybrid Heat Pump | Absorption Heat Pump
What It Can Deliver: Use electricity, available thermal energy or a combination of energy sources to generate useful process heat — helping optimise energy consumption and reduce dependence on conventional fuels.
Maintaining Consistent Process Conditions
Thermax Solutions: Electric Heat Pump | Hybrid Heat Pump | Absorption Heat Pump
What It Can Deliver: Controlled and reliable thermal energy that can respond to varying load conditions, helping maintain the temperature requirements of critical processes and support consistent production performance.
Improving The Efficiency Of Thermal Processes
Thermax Solutions: Absorption Heat Pump | Electric Heat Pump
What It Can Deliver: Recover, upgrade and reuse available thermal energy, converting otherwise underutilised heat into a useful energy resource and improving overall thermal efficiency.
Reducing Emissions From Thermal Operations
Thermax Solutions: Electric Heat Pump | Hybrid Heat Pump | Absorption Heat Pump
What It Can Deliver: Increase the use of electrical and recovered energy for heating while improving heat-rejection efficiency — supporting lower fuel consumption, energy use and associated emissions.
Adapting To Changing Plant And Process Requirements
Thermax Solutions: Hybrid Heat Pump
What It Can Deliver: Flexible operating modes, efficient heat rejection and seamless process integration that help thermal systems respond to changing plant requirements while supporting reliable operation.
Heat Pump Technologies In Focus
Understand the heat pump technologies designed for different industrial heating needs.
ELECTRIC HEAT PUMP
Air Source
Efficient process heating using electrical energy, helping reduce dependence on conventional fuels while supporting lower-carbon thermal operations.
Heating Capacity:
50 kW to 1000 kW per single unit
Hot Water Output:
Up to 140°C
ELECTRIC HEAT PUMP
Water Source
Efficient process heating using electrical energy, helping reduce dependence on conventional fuels while supporting lower-carbon thermal operations.
Heating Capacity:
50 kW to 2000 kW per single unit
Hot Water Output:
Up to 140°C
ELECTRIC HEAT PUMP
Dual Source
Efficient process heating using electrical energy, helping reduce dependence on conventional fuels while supporting lower-carbon thermal operations.
Heating Capacity:
50 kW to 1000 kW per single unit
Hot Water Output:
Up to 140°C
HYBRID HEAT PUMP
Flexible thermal energy using multiple energy sources, enabling efficient operation across varying loads and energy availability.
Heating Capacity:
0.25 MW to 40 MW
Hot Water Output:
Up to 140°C
ABSORPTION HEAT PUMP
Energy-efficient heating and cooling through thermal energy transfer, enabling greater utilisation of available thermal energy with minimal electrical consumption.
Heating Capacity:
0.25 MW to 40 MW
Hot Water Output:
Up to 110°C
Download Our Brochure
Share your details to download our process heating solutions brochure.
Case Studies
reliability and energy savings.
Leading Indian Premium Motorcycle Manufacturer
Paint Shop Heating
Leading German Automobile Manufacturer
Leading Indian Premium Motorcycle Manufacturer
The Challenge:
- Dependence on diesel-fired hot water generators for electroplating operations
- High fuel consumption driving operating costs
- Need to improve energy efficiency while maintaining process temperatures
- Pressure to reduce emissions and fossil fuel dependency
The Solution:
- Air-Sourced Electrical Heat Pump
- Replaced diesel-fired hot water generation with a sustainable alternative
- Delivers 92°C hot water for electroplating processes
- Integrated with the existing hot water system for seamless operation
- Significantly reduces fuel consumption while ensuring process reliability
The Results:
₹86 Lakhs Annual Operating Cost Reduction
- 1,13,000 Liters of Diesel Savings per Year
- Reduced Diesel Consumption
- Lower Carbon Emissions & Improved Process Efficiency
Paint Shop Heating
The Challenge:
- High energy consumption from natural gas-fired paint booth heating
- Rising operational costs
- Need to reduce carbon emissions without compromising paint quality
- Seasonal heating and cooling requirements demanding a flexible solution
The Thermax Solution:
- A customized Dual-Source Electrical Heat Pump (Air + Water)
- Precise temperature control for paint booth operations
- Generates Hot water and Chilled water for Process
- Designed to deliver efficient heating and cooling throughout the year
The Results:
Up to ₹60 Lakhs Annual Operational Savings
- Reduced energy consumption
- Lower carbon emissions
- Reliable year-round performance
- Improved operational efficiency
Leading German Automobile Manufacturer
The Challenge:
- Dependence on PNG for hot water generation in paint shop operations
- Rising fuel price volatility and supply risks
- High energy consumption during peak start-up hours
- Need to reduce carbon emissions while maintaining process reliability
The Solution:
- Water-Sourced Electrical Heat Pump with Dual Output: Hot water & Chilled water
- Replaced PNG-fired hot water generation
- Generates hot water up to 90°C for paint shop processes
- Generates Chilled water of 7°C for Airconditioning
- Recovers waste heat to improve overall plant efficiency
- Simultaneously produces chilled water, maximizing energy utilization
The Results:
53% Reduction in Operating Costs
- PNG Savings of 2,49,800 kg/year
- Reduced dependence on fossil fuels
- Lower emissions through waste heat recovery
- Sustainable, energy-efficient paint shop operations
Integrated Automotive Solutions
Understand the heat pump technologies designed for different industrial heating needs.
CLOSED LOOP COOLING TOWER
Efficient heat rejection through a closed-loop system, supporting reliable process cooling while keeping the process fluid isolated from the cooling circuit.
HYBRID CLOSED LOOP COOLING TOWER
Combines dry and wet cooling modes to optimise heat rejection across varying ambient and load conditions, supporting efficient and reliable process cooling.
ADIABATIC COOLING TOWER
Combines dry cooling with evaporative assistance when required, helping optimise heat rejection, energy consumption and water use.
ABSORPTION CONCENTRATOR
Uses absorption-based heat pump technology to efficiently concentrate effluents, reducing the energy demand of ZLD systems while supporting reliable wastewater management.
In the bulletin
Latest updates, ideas and industry perspectives.
Industrial heat pumps can deliver temperatures of up to 140°C, making them suitable for a range of automotive process-heating applications, including paint booths, pretreatment and curing processes.
The heating time remains largely the same because the heat demand of the process remains unchanged. The difference lies in the method of generating and delivering that heat, with a heat pump using a more energy-efficient approach to meet the required process temperature.
Heat pump systems are designed for automated operation, requiring minimal manual intervention. Automated controls help manage the heating process consistently, making the system easier to operate within an automotive manufacturing environment.
Yes. Heat pumps can be integrated into existing brownfield automotive facilities and can be considered for retrofitting existing heating systems. The footprint can remain similar or, in some cases, be smaller. Integration primarily requires modifications to the piping arrangement to connect the heat pump with the existing process.
Industrial heat pumps can help optimise energy consumption by recovering and upgrading available thermal energy. This can reduce dependence on conventional heating systems and support more efficient process-heat generation.
Heat pumps can provide controlled and reliable thermal energy for automotive paint booths and curing applications. Their ability to maintain the required process temperature can support consistent operation and improved thermal efficiency.
Stable thermal energy delivery can help automotive manufacturers maintain consistent operating temperatures during curing processes. This supports better process control and can contribute to reliable production performance.
Industrial heat pumps transfer thermal energy from a lower-temperature source to a higher-temperature application. This process enables available heat to be recovered and reused, helping improve overall thermal efficiency.
Interested in a Thermax Solution?
Share your details and our team will get in touch with you.
